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Commit 80e4af27 authored by Dan Stone's avatar Dan Stone
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first cut kit an Sticker

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# 3. Computer Aided design
This week I worked on defining my final project idea and started to getting used to the documentation process.
## Research
"Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum."
> "Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum."
## Useful links
- [Jekyll](http://jekyll.org)
- [Google](http://google.com)
- [Markdown](https://en.wikipedia.org/wiki/Markdown)
## Code Example
Use the three backticks to separate code.
```
// the setup function runs once when you press reset or power the board
void setup() {
// initialize digital pin LED_BUILTIN as an output.
pinMode(LED_BUILTIN, OUTPUT);
}
// the loop function runs over and over again forever
void loop() {
digitalWrite(LED_BUILTIN, HIGH); // turn the LED on (HIGH is the voltage level)
delay(1000); // wait for a second
digitalWrite(LED_BUILTIN, LOW); // turn the LED off by making the voltage LOW
delay(1000); // wait for a second
}
```
## Gallery
![](../images/sample-photo.jpg)
## Video
### From Vimeo
<iframe src="https://player.vimeo.com/video/10048961" width="640" height="480" frameborder="0" webkitallowfullscreen mozallowfullscreen allowfullscreen></iframe>
<p><a href="https://vimeo.com/10048961">Sound Waves</a> from <a href="https://vimeo.com/radarboy">George Gally (Radarboy)</a> on <a href="https://vimeo.com">Vimeo</a>.</p>
### From Youtube
<iframe width="560" height="315" src="https://www.youtube.com/embed/jjNgJFemlC4" frameborder="0" allow="autoplay; encrypted-media" allowfullscreen></iframe>
## 3D Models
<div class="sketchfab-embed-wrapper"><iframe width="640" height="480" src="https://sketchfab.com/models/658c8f8a2f3042c3ad7bdedd83f1c915/embed" frameborder="0" allow="autoplay; fullscreen; vr" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe>
<p style="font-size: 13px; font-weight: normal; margin: 5px; color: #4A4A4A;">
<a href="https://sketchfab.com/models/658c8f8a2f3042c3ad7bdedd83f1c915?utm_medium=embed&utm_source=website&utm_campaign=share-popup" target="_blank" style="font-weight: bold; color: #1CAAD9;">Dita&#39;s Gown</a>
by <a href="https://sketchfab.com/francisbitontistudio?utm_medium=embed&utm_source=website&utm_campaign=share-popup" target="_blank" style="font-weight: bold; color: #1CAAD9;">Francis Bitonti Studio</a>
on <a href="https://sketchfab.com?utm_medium=embed&utm_source=website&utm_campaign=share-popup" target="_blank" style="font-weight: bold; color: #1CAAD9;">Sketchfab</a>
</p>
</div>
\ No newline at end of file
# 4. Computer controlled cutting
This week I worked on defining my final project idea and started to getting used to the documentation process.
**Goals**
## Research
This week we are focused on getting to know the laser cutter and vinyl cutting machine.
"Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum."
Group assignment:
1. Characterize your lasercutter's focus, power, speed, rate, kerf, joint clearance and types.
> "Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua. Ut enim ad minim veniam, quis nostrud exercitation ullamco laboris nisi ut aliquip ex ea commodo consequat. Duis aute irure dolor in reprehenderit in voluptate velit esse cillum dolore eu fugiat nulla pariatur. Excepteur sint occaecat cupidatat non proident, sunt in culpa qui officia deserunt mollit anim id est laborum."
2. Charlotte Lab characterizes different engraving features by Photo: Floyd-Steinberg, Jarvis
Stucki, Bayer
## Useful links
Individual assignment:
- [Jekyll](http://jekyll.org)
- [Google](http://google.com)
- [Markdown](https://en.wikipedia.org/wiki/Markdown)
1. Cut something on the vinylcutter
2. Design, lasercut, and document a parametric construction kit, accounting for the lasercutter kerf,
which can be assembled in multiple ways and for extra credit include elements that aren't flat
## Code Example
Use the three backticks to separate code.
**Accomplishments**
## Parametric construction kit
```
// the setup function runs once when you press reset or power the board
void setup() {
// initialize digital pin LED_BUILTIN as an output.
pinMode(LED_BUILTIN, OUTPUT);
}
I decided to use Cuttle for this effort and like the idea of leveraging the number of sides as a key
part of the parametric design
// the loop function runs over and over again forever
void loop() {
digitalWrite(LED_BUILTIN, HIGH); // turn the LED on (HIGH is the voltage level)
delay(1000); // wait for a second
digitalWrite(LED_BUILTIN, LOW); // turn the LED off by making the voltage LOW
delay(1000); // wait for a second
}
```
I am going to use cardboard for this kit and so I was worried about the logjavity of the different
joints and so I decided to use the chamfer joint.
## Gallery
![](../images/ImagW3/Kit/1setting.jpg)
![](../images/sample-photo.jpg)
Next I defined the parameters I expected to use
## Video
![Parameters](../images/ImagW3/Kit/2para.jpg)
### From Vimeo
I started with using the rectangle shape using the round corner
<iframe src="https://player.vimeo.com/video/10048961" width="640" height="480" frameborder="0" webkitallowfullscreen mozallowfullscreen allowfullscreen></iframe>
<p><a href="https://vimeo.com/10048961">Sound Waves</a> from <a href="https://vimeo.com/radarboy">George Gally (Radarboy)</a> on <a href="https://vimeo.com">Vimeo</a>.</p>
![Rectangle](../images/ImagW3/Kit/3rotation.jpg)
### From Youtube
When i started to play around the the parameter value i did not like how the round corners looked
and I decided to move the connector from the middle of the leg to the corner using the pentagon shape
this will allow easier scaling up and down in the number of sides. I also change my approach to the
chamfer and replaced the rounded corder with a triangle cut out.
<iframe width="560" height="315" src="https://www.youtube.com/embed/jjNgJFemlC4" frameborder="0" allow="autoplay; encrypted-media" allowfullscreen></iframe>
So starting over looked like this:
## 3D Models
![Pentagon](../images/ImagW3/Kit/4startingover.jpg)
<div class="sketchfab-embed-wrapper"><iframe width="640" height="480" src="https://sketchfab.com/models/658c8f8a2f3042c3ad7bdedd83f1c915/embed" frameborder="0" allow="autoplay; fullscreen; vr" mozallowfullscreen="true" webkitallowfullscreen="true"></iframe>
I figured out that a lot of the issues I had with the boolean union/difference had to do with the order
in which I had the object in the group
<p style="font-size: 13px; font-weight: normal; margin: 5px; color: #4A4A4A;">
<a href="https://sketchfab.com/models/658c8f8a2f3042c3ad7bdedd83f1c915?utm_medium=embed&utm_source=website&utm_campaign=share-popup" target="_blank" style="font-weight: bold; color: #1CAAD9;">Dita&#39;s Gown</a>
by <a href="https://sketchfab.com/francisbitontistudio?utm_medium=embed&utm_source=website&utm_campaign=share-popup" target="_blank" style="font-weight: bold; color: #1CAAD9;">Francis Bitonti Studio</a>
on <a href="https://sketchfab.com?utm_medium=embed&utm_source=website&utm_campaign=share-popup" target="_blank" style="font-weight: bold; color: #1CAAD9;">Sketchfab</a>
</p>
</div>
![order](../images/ImagW3/Kit/5booleanunion.jpg)
Any once I combined them we got the shape I was looking for
![Hex](../images/ImagW3/Kit/6newshape.jpg)
Now i worked through the rest with my goal being to me able to change the shape by increasing the number of
sides. I used the sides parameter as both the driver of the number of sides and the repeat of the slots which
worked well as you can see in the video:
![shift](../images/ImagW3/Kit/9shapeshift.gif)
I then used the tile repeat to make a sheet
![sheet](../images/ImagW3/Kit/7tilerep.jpg)
I had set the slots depth and width as parameters as well as tne kerf as I was working on a number of different
laser cutters and would adjust as needed.
And now it is time for the test cut
![test cut](../images/ImagW3/Kit/9testcut.jpg)
![test cut](../images/ImagW3/Kit/9testcut2.jpg)
and they DO NOT FIT!!! a quick investigation shows my mistake. I set the slot width to 3mm but the cardboard
i was using was 4mm.
That was an easy change in the width parameter.
I also felt like I needed something more to help make this a "kit" so I decided to add a hole in the middle
![hole](../images/ImagW3/Kit/8hole.jpg)
and I downloaded a a number of shapes triangle, square etc and got to cutting
![test](../images/ImagW3/Kit/10cutting.jpg)
It is time for real user testing for which I enlisted my younger 2 kids Avi and Ari:
![user testing](../images/ImagW3/Kit/11usertesting.jpg)
## Vinyl cutter
I wanted to make a sticker of Albert Einstien. I have a painting in my office that was
given to me as a gift and I really chriesh but it was a bit too complicated to replicate so
I started to look for another picture
![Image](../images/ImagW3/Sticker/0albertoptions.jpg)
I choose 2 of these as option but I knew I needed to trace it to get it to a place where I can
export to SVG and cut but saw all different type of trace options
![Tracing](../images/ImagW3/Sticker/1Traceoptions.jpg)
I tried all types on 2 different images
![Albert](../images/ImagW3/Sticker/1Albert.jpg)
I think I found that the **line art** is the best option est as I was going to do a multi colored sticker
But when I loaded in the vinylcutter I did not like the way the eyes came out.
![Images](../images/ImagW3/Sticker/2Cricket1.jpg)
So i went back and found another images, used the line art trace (on the right below) and thought this is
a better option to go with:
![Lineart](../images/ImagW3/Sticker/3trace2.jpg)
I loaded this in to my vinyl cutter software and it did a nice job breaking all the colors apart
![Image](../images/ImagW3/Sticker/4tracetocut.jpg)
After removing a few parts I got to something I liked
![Image](../images/ImagW3/Sticker/5alberysimplfied.jpg)
But there are too many colors
![Layers](../images/ImagW3/Sticker/4traceout2.jpg)
and so i used the layers to consolidate to 3 colors
![ready to cut](../images/ImagW3/Sticker/7tocut.jpg)
Now lets get cutting!!
![cut](../images/ImagW3/Sticker/8cut1.jpg)
That DID NOT WORK out at all!!
docs/images/ImagW3/Kit/10cutting.jpg

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docs/images/ImagW3/Kit/11usertesting.jpg

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docs/images/ImagW3/Kit/1setting.jpg

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docs/images/ImagW3/Kit/2para.jpg

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docs/images/ImagW3/Kit/3rotation.jpg

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docs/images/ImagW3/Kit/4startingover.jpg

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docs/images/ImagW3/Kit/5booleanunion.jpg

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docs/images/ImagW3/Kit/6newshape.jpg

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docs/images/ImagW3/Kit/7tilerep.jpg

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docs/images/ImagW3/Kit/8hole.jpg

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docs/images/ImagW3/Kit/9shapeshift.gif

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docs/images/ImagW3/Kit/9testcut.jpg

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docs/images/ImagW3/Kit/9testcut2.jpg

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docs/images/ImagW3/Sticker/0albertoptions.jpg

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docs/images/ImagW3/Sticker/1Albert.jpg

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docs/images/ImagW3/Sticker/1Traceoptions.jpg

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docs/images/ImagW3/Sticker/2Cricket1.jpg

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docs/images/ImagW3/Sticker/3trace2.jpg

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