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Commit 71c298cd authored by Nikhilkumar More's avatar Nikhilkumar More :speech_balloon:
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...@@ -222,32 +222,89 @@ the board. When the object is detected, the LED will blink. </strong> </p> ...@@ -222,32 +222,89 @@ the board. When the object is detected, the LED will blink. </strong> </p>
<iframe width="700" height="450" src="https://www.youtube.com/embed/P_qkoKYS8q8"> </iframe> <iframe width="700" height="450" src="https://www.youtube.com/embed/P_qkoKYS8q8"> </iframe>
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<h4 id="design" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong>Ultrasonic Sensor with Arduino Board</strong> </h4> <h4 id="design" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong>Ultrasonic Sensor with Arduino Board</strong> </h4>
<p style="justify-content: center"><strong>Now I have availed the ultrasonic sensor and Arduino board. So I am trying to make the connection and write the programm for <p style="justify-content: center"><strong>Now I have availed the ultrasonic sensor and Arduino board at home. So I am trying to make the connection and write the programm for
to read the sensor and print it on serial on monitor. Here I am putting the video of the connection and reading on serial monitor. </strong> </p> to read the sensor and print it on serial on monitor. Here I am putting the video of the connection and reading on serial monitor. </strong> </p>
<iframe width="700" height="450" src="https://www.youtube.com/embed/ENyzdDja-iE"> </iframe> <iframe width="700" height="450" src="https://www.youtube.com/embed/ENyzdDja-iE"> </iframe>
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<h4 id="design" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong>Design of Smoke Sensor Board</strong> </h4> <h4 id="design" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong>Design of Smoke Sensor Board</strong> </h4>
<p style="justify-content: center"><strong> For final project, i have required smoke sensor, to sense the smoke get exhausted from the burning of fuel in kitchen for cooking. <p style="justify-content: center"><strong> For final project, i have required smoke sensor, to sense the smoke get exhausted from the burning of fuel in kitchen for cooking.
When the sensor sense the smoke, it will gives signal to the board and fan of the chimeny will get start. The smoke from the kitchen will get exhausted to the outside. So here i am trying to develope the board of When the sensor sense the smoke, it will gives signal to the microcontroller and fan of the chimeny will get start. The smoke from the kitchen will get exhausted to the outside. So here i am trying to develope the board of
smoke sensor. I am using smoke sensor module, so the 4 pins are provided on the board to connecte the module. ATtiny 44 IC is used for the board. The Eagle software is used to design the board.The connection of the smoke sensor. I am using smoke sensor module, so the 4 pins are provided on the board to connecte the module. ATtiny 44 IC is used for the board. The Eagle software is used to design the board.The connection of the
in Eagle software is as belows. </strong> </p> in Eagle software is as belows. The schematic of the PCB is as follows: </strong> </p>
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<p style="justify-content: center"><strong> The final board ready for milling. When i went to the lab then i will develop this board o </strong> </p> <p style="justify-content: center"><strong> The final board design with its components used are shown below. </strong> </p>
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<p style="justify-content: center"><strong> Now I am went to the lab from 22 June and start working on the project work. Firstly I am milling this input board on SRM-20 milling machine. The design of the board from the eagle software firstly exported as a png file.
The this png file is converted into rml file using fab mods (details about this procedure is given in my assignment 5 and 7). Then the rml is loaded to the machine for trace and cut the PCB. </strong> </p>
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<h4 id="design" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong>Component Selection and soldering</strong> </h4>
<p style="justify-content: center"><strong> Following are components used on the board with its specification: <br>
1. ATtiny 44 IC which VCC and GND pin and 12 input/output pin -01 Nos. <br>
2. 7805 Regulator IC for to convert 9V supply of battery to 5V supply to board- 01 Nos.<br>
3. Smoke sensor module of MQ-2 Series- 01 Nos. <br>
4. Resonator 20M - 01 Nos.<br>
3. 06 Pin Connector for bluetooth model - 01 Nos.<br>
4. 6 pin header - 01 Nos.<br>
5. Capacitor 1uF- 01 Nos.<br>
6. Resistor (For capacitor)10 KOhm - 01 Nos.<br>
8. Resistor (For LED) 5V/0.025A=200 Ohm But in 499 Ohm resisitor is available - 01 Nos.<br>
9. 4 Pin connector for output- 01 Nos.<br>
10. 4 Pin connetor for smoke sensor connection- 01 Nos.<br>
11. 3 pin connector for input connection- 01 Nos.<br>
12.3 pin connector for LED connection - 01 Nos.
</strong> </p>
<h4 id="What problem" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong> What problem i have faced? </strong> </h4> <h4 id="What problem" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong> What problem i have faced? </strong> </h4>
<p style="justify-content: center"><strong></strong> </p> <p style="justify-content: center"><strong></strong> </p>
<h4 id="What i learn" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong> What i learn? </strong> </h4> <h4 id="What i learn" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong> What i learn? </strong> </h4>
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...@@ -133,12 +133,219 @@ Following are the allowance need to consider during patterna making <br> ...@@ -133,12 +133,219 @@ Following are the allowance need to consider during patterna making <br>
<p><strong> Another difference in them is the way of material is put into the machines, in injection moulding small piece of plastic called “Pellets” are used while in 3D printing “filament” is used. </strong> </p> <p><strong> Another difference in them is the way of material is put into the machines, in injection moulding small piece of plastic called “Pellets” are used while in 3D printing “filament” is used. </strong> </p>
<h4 id="individual" > <strong>Individual Assignment</strong> </h4> <h4 id="individual" > <strong>Individual Assignment</strong> </h4>
<p><strong> The task for the week is to design a mold around the stock and tooling that we are using, mill it (rough cut + (at least) three-axis finish cut), and use it to cast parts </strong> </p> <p><strong> The task for the week is to design a mold , mill it and use it to cast parts. So I am decided to crate the design our project i.e. smart kitchen chimeny and paste this casted part on the body of chimeny.
I am using FreeCAD software for the design. Basically in Fab Academy, split pattern are used to create the cast. So that why we need to split item in two parts, one is female part and second is male part. Then assemble is to create the cast.<br>
Here is my design of male and female part. </strong> </p>
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<h4 id="individual" > <strong> Creating a Mold from the Machinable Wax </strong> </h4>
<p><strong>After design. I started to prepare the design for milling on SRM-20 Milling machine.
Now this design is exported as a .stl file from the design software.This type we are used during 3D printing. </strong> </p>
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<p><strong> There are the three process during milling 1. Surfacing 2. Roughing 3. Finishing. For to create toolpath for miiling we have used Modella 4 software.let us see the stepwise procedure. <br>
Firslty open the software>open the file (saved in .stl formatt)
</strong> </p>
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<p><strong> Open the model option (on right top corner)>select the size and orientation and origin of the model>then select the material for milling (here we are using Modeling Wax)</strong> </p>
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<p><strong> Then click on Modeling Form option and check the parameter </strong> </p>
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<p><strong> Now click on New Process Creation> select the process we required>firstly we are going for surfacing so surfacing is selected> create the process</strong> </p>
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<p><strong> Select the cutting surface>then click on next</strong> </p>
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<p><strong> Select the tool > here we are using 3 mm diameter tool </strong> </p>
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<p><strong> Then set the area and depth for surface leveling </strong> </p>
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<p><strong> Then select the type of toolpath to create> here I am selecting X-direction </strong> </p>
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<p><strong> The set the cutting parameter> here only we have to check it and click on "Next" </strong> </p>
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<p><strong> Now enter the name of the process and when to create it </strong> </p>
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<p><strong> In the same way I am creating the three process> the software shows you the cuttting path on the material. Now set the X, Y and Z point for the tool on the material using SRM-20 V pannel. <br>
Before this I have to paste the wax block on the bed of the machine and attach the drill bit. The first image shows the available wax for milling, second shown drill bit specification i.e. 1/8 inch Ti-Namite Coated End Mill is used.
and third image shown the hows the wax is pasted on bed so for pasting I am using extra glue, it has pasted with help of glue gun.</strong> </p>
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<p><strong>Now X,Y and Z axis of the tool is set on this material for milling using below SRM-20 V pannel </strong> </p>
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<p><strong>Now back to our Modella software>select the process>click on cut option> Following image shows the path for surfacing </strong> </p>
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<p><strong> The next image shows the path for Roughing operation. </strong> </p>
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<p><strong> The last image is shows the path for finishing operation </strong> </p>
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<p><strong> Now starting milling, one by one I am giving the operation as stated above </strong> </p>
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<p><strong> Around 8 hour I have required for milling and the wax after milling is here </strong> </p>
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<p><strong> Ohh..but there is two issue in male pattern. one is in air vent, the machine make the slot there and second one is the at the extruded circle, the material will not get properly remove, because the space available for drill bit is less than its diameter so it will not
travel at there. </strong> </p>
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<p><strong> But the time required is too much so I decided to solve this here without new part milling. So I have mold some wax and fill it into the slot at air vent and for second issue I have the hot tool and remove the extra material from there. Now the pattern is ready</strong> </p>
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<h4 id="What i learn" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong> What i learn? </strong> </h4> <h4 id="What i learn" style="border-bottom: 6px solid yellow; background-color: lightgrey" > <strong> What i learn? </strong> </h4>
<p style="justify-content: center"><strong> I am learn about <br> <p style="justify-content: center"><strong> I am learn about <br> </strong> </p>
</strong> </p>
<p> Go to the <a href="#16-week task">top</a></p> <p> Go to the <a href="#16-week task">top</a></p>
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...@@ -195,7 +402,7 @@ Following are the allowance need to consider during patterna making <br> ...@@ -195,7 +402,7 @@ Following are the allowance need to consider during patterna making <br>
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<h2> <a href="assignment15.html">Assignment 16: Molding and Casting</a></h2> <h2> <a href="assignment15.html">Assignment 17: Wildcard Week</a></h2>
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<div> <a href="assignment15.html" class="image full"><img src="img/" alt=""></a> </div> <div> <a href="assignment15.html" class="image full"><img src="img/" alt=""></a> </div>
<p>Write about assignment 16.</p> <p>Write about assignment 16.</p>
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