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Commit 063e5be6 authored by Yume's avatar Yume
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week17

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......@@ -680,11 +680,15 @@ I was using a linkage to connect arm & leg gear, however the leg gear moved not
<iframe src="https://player.vimeo.com/video/448035226" width="640" height="480" frameborder="0" webkitallowfullscreen mozallowfullscreen allowfullscreen></iframe>
That's why I decided to add the hole to fix leg gear.
That's why I decided to add a hole onto the frame so I can screw the leg gear onto it and fix the movement.
![](../images/week17/week17-41.png)
And I put the little key part in as the head holder.
![](../images/week17/week17-42.png)
This is how it looks like when assembled!
![](../images/week17/week17-34.png)
......@@ -694,7 +698,7 @@ This is how I put the rubber bands onto Elmo's head, arms and legs.
Tadaaa!
![](../images/week17/week17-37.png)
![](../images/week17/week17-40.png)
### **Program**
......
docs/images/week17/week17-40.png

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# Final project concept
# Final project - MINI SALT FACTORY
**Slide**
![](../images/concept/overview02.png)
**Video**
<video width="700" controls>
<source src="../../presentation.mp4" type="video/mp4">
</video>
Here is a bonus video I made for friends. It is longer but explains everything in a more detailed manner.
<iframe src="https://player.vimeo.com/video/442733878" width="700" height="600" frameborder="0" webkitallowfullscreen mozallowfullscreen allowfullscreen></iframe>
This is an older model I created with Fusion360.
<iframe src="https://player.vimeo.com/video/390710451" width="640" height="480" frameborder="0" webkitallowfullscreen mozallowfullscreen allowfullscreen></iframe>
## **What will it do?**
- An interactive learning material for chemical engineering about
- how chemical plants look like in general
- what the concept of “continuous process” is
- what control parameters are involved when designing/running a chemical plant and how they affect the production
- Target age: 9+ (younger age can also learn from watching demo)
- Scale: approximately 0.6 cubic meter.
It distillates ocean water and makes pure water & salt.
- the distillation tower condense ocean water (approx. 5% salinity) to pure water and condensed salt water (approx. 15% salinity).
- the condensed water is heated in a pan to make salt.
With the control panel, user can change the temperature of distillation tower heating, and reaction time to see how that effects the amount of salt produced.
It serves as an interactive learning material for chemical engineering about
- how chemical plants look like in general
- what the concept of “continuous process” is
- what control parameters are involved when designing/running a chemical plant and how they affect the production
Target age: 9+ (younger age can also learn from watching demo)
Scale: approximately 1.6 cubic meter.
## **Why make it?**
There isn't many learning/teaching materials on chemical **engineering**.
Yes - there are various existing learning materials about chemistry, but most of them focus on reactions inside laboratories.
When talking about chemistry education, people tend to focus on reactions inside a lab,
while overlooking the manufacturing/engineering aspect.
![](../images/fp/fp-01.png)
Chemistry in general can be totally different when coming to large scale production.
However, the mechanism can be totally different when coming to large scale production.
Reactions/productions designed for a beaker can easily fail in a factory.
This installation focus on the engineering side of chemistry, and informs learners about:
Therefore, I made MINI SALT FACTORY that focuses on the production system/engineering aspect of chemistry.
Through interactions with MINI SALT FACTORY, learners can learn about:
- the basics of chemical engineering,
- the concept of a "continuous" process
......@@ -35,71 +64,68 @@ This installation focus on the engineering side of chemistry, and informs learne
## **What materials and components will be used?**
![](../images/concept/concept03.png)
1. Body: Welded with stainless steel
2. Heat sensor: thermistor
3. Flow (out): flow sensor, molded connector, ball valve & servo motor / solenoid valve
4. Heater: band heater
5. Salinity sensor
6. Control display: LCD display
7. Display: LCD display
8. Flow (in): flow sensor, 3D printed peralstitic pump, tube
9. Hotplate: Heater, molded pan
10. Control panel: laser cut panel / app
Packaging: Laser cut transparent acrylic, LED, sound.
![](../images/fp/fp-03.png)
## **Where will come from? & How much will they cost?**
- Condense tower:
- body **welded** with **stainless steel**
- heat sensing using a **thermistor**
- heated with an **electric stove** controled using **solid state relay (SSR)**
### **Bills of materials**
- Feed (for condense tower):
- **3D printed** peristaltic pump with **silicon tube**
- operated with **DC motor**
- **laser cut acrylic** frame
[Link](https://docs.google.com/spreadsheets/d/1I6Tjt6qgDweDd0C76cW3mJEWDHu6O1weU_6a_4BEpxI/edit?usp=sharing)
- Outlet (for condense tower):
- **Solenoid valve**
![](../images/concept/concept02-1.png)
- Heating pan (for salt production from condensed salt water):
- heated with an **electric stove** controled using **solid state relay (SSR)**
## **What parts and systems will be made? & What processes will be used?**
- Additive fabrication processes:
- 3D printed peristaltic pump
- Subtractive fabrication processes:
- CNC machine milled circuit board
- Laser cut control panel
- Packaging - laser cut transparent acrylic
- Electronics design and production, embedded microcontroller interfacing and programming
- All the electronics part produced using CNC machine
- Communication between more than 2 boards
- System integration and packaging
- All the packaging?
- Extra: welding
- Body
- Control panel:
- structure made with **laser cut MDF**
- buttons made using **tactile switch** combined with switch cap made from **molding & casting**
- decoration using **vinyl cut stickers**
- **LEDs** as indicators
## **How is the project going to be developed?**
- Trolley:
- **CNC** milled **plywood**
This project will be developed through 3 spirals. This is the schedule.
- Electronics:
- **CNC** milled **control board**
![](../images/develop/develop01.png)
## **Where will come from? & How much will they cost?**
**1ST SPIRAL**
### **Bills of materials**
I will complete 1 through 5 in the diagram to
[Link](https://docs.google.com/spreadsheets/d/1I6Tjt6qgDweDd0C76cW3mJEWDHu6O1weU_6a_4BEpxI/edit?usp=sharing)
- Generate condensed ocean water, and test with salinity sensor.
- One flow control at the exit.
![](../images/fp/fp-04.png)
**2ND SPIRAL**
I will complete 6 through 9 in the diagram to
## **What parts and systems will be made?**
- Add flow control at the entrance.
- Add device to evaporate water from condensed salt water to make salt.
- Add control panel and LCD display.
**3RD SPIRAL**
## **What processes will be used?**
3rd spiral will be dedicated to updating the over all appearance of this installation including 10 in the diagram.
- Welding
- Condense tower body
- Additive fabrication processes:
- 3D printed peristaltic pump
- Subtractive fabrication processes:
- CNC machine milled circuit board
- Laser cut MDF for control panel
- Laser cut plywood for trolley
- Vinyl cut sticker
- Molding & Casting
- Button caps for control panel
- Electronics design and production, embedded microcontroller interfacing and programming
- Main board produced using CNC machine
- Electronics on control board wired
- System integration and packaging
- The whole system
......@@ -115,9 +141,16 @@ I will complete 6 through 9 in the diagram to
## **What questions need to be answered?**
- Does is make salt properly?
- How to make sure it is a continuous process?
- Will children actually enjoy it? - More hands-on content? More control parameters? More activities without changing the installation itself?
## **How will it be evaluated?**
Testing with children through organizing a workshop.
Whether salt and pure water is produced. Later on, workshops will be planned for children.
What did you design?
What worked? What didn’t?
How was it evaluated?
What are the implications?
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# Final Project
See how I [develop](http://fabacademy.org/2020/labs/kamakura/students/menghe-xu/projects/project-development/) my final project.
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